LSIbox - Technical details

Parent Category: Projects Category: LSIbox Written by Administrator

Here are some infos about how I build the LSIbox in early 2017. Not very important to you, but nice memories for me!

Outside design and main case

I already had a single PDP-11/03 front panel (in fact, using this for something was one motivation).

The LSIbox case itself should look as "11/03" like as possible.

pdp11 03

Important features were: plain white surface, round edges, as small as possible.
Best was a BOPLA EUROMAS M 244, grey polycarbonate, LxBxH = 34x15x10 cm (bought from conrad.de in 2016, item 531952) .

bopla euromas m244 lsibox case

 
I used this color for the case:

lsibox colorspray

Important was a coarse surface finish, as the original BOPLA case is totally smooth. Spray with "Terracotta" effect looks much more like the PDP-11 steel case surface (bought at German GLOBUS hardware store).

 

Inside electronics

It took a while until all the stuff fit into the LSIbox case:


lsbox open

 

 Schematic

From the outside, the two major components are the LSIbox case and the LSI-11 backplane with card cage, both connected with various wires.

Inside the box, we have a Power Supply, the BeagleBoneBlack, plugged onto a BlinkenCape, a base board with some minor parts, the front panel, and all wire routing

lsibox schematic

 

BeagleBone core

These BBB resources are used:

  • HDMI, USB (for wireless keyboard&mouse), Ethernet
  • 4x UARTs
  • 8 GPIOs

Luckily the BlinkenCape (made for BlinkenBone project) could be used with almost no changes.

The BBB has an internal eMMC (on-chip SDcard), which eats up valuable GPIO and UART pins. Soft disable did not work, I had to cut it off:

BeagleBoneBlack full eMMC cut cmd

 

 

Line Time Clock

DEC power supplies provide a 50Hz signal for the LTC (Line Time Clock), a PC power supply doesn't. In LSIbox it is generated by an ATmega88 and a quartz-base.

Using an own processor just for a 50Hz signal is quite an overkill, but I wanted some reserve logic on board for later expansions ... which never will come.

The LTC signal can be switched ON and OFF by a GPIO signal, as some PDP-11 front panels have a switch for this.

GPIOs

The BeagleBone exposes dozens of I/O signals, but many are used for the HDMI graphic card and the 4 UARTs. GPIOs (General Purpose I/O) digital signals were used to control the front panel and the H9270 backplane, enable the LTC signal, and switch the null-modem relays.

GPIO under Linux works by accessing specialized places in the virtual /sys file system at /sys/class/gpio.
A pin is actived by "$ pinnr >export", then a subdirectory <pinnr> appears.
The pin direction is set by "echo in >gpionr/direction".
the pin value itself can be set like "echo 1 >gpionr/value".
and read out is "echo gpion/value".

BBB GPIOs are 3.3V level and are amplified by an 7407 open collector TTL driver chip.

lsictrl

User interface to all special functions is through the C program "lsictrl" with rich commandline interface:

debian@lsibox:~$ ./lsictrl
lsictrl - control LSI11 in LSIbox assembly
   version: Mar 23 2017 12:05:07
   contact: This email address is being protected from spambots. You need JavaScript enabled to view it., retrocmp.com
Command line summary:lsictrl  --help --halt --run --restart --ltc <onoff> --led <onoff> --tty1 --tty2
          --local <baudrate> <format> --extern <baudrate> <format> --status
-? | --help
          Print help
-h | --halt
          Activate BHALT, like LSI panel HALT switch DOWN
-r | --run
          Deactivate BHALT, like LSI panel HALT switch UP
          Note: to use 'halt' and 'run', HALT switch must be UP!
-rst | --restart
          Pulse BDCOK L, like PANEL RESTART toggle
-ltc | --ltc <onoff>
          Line Time Clock: Activate/Deactivate 50Hz on BEVENT.
          Arg can be "0", "1", "on", or "off"
          Simple example:  -ltc 1
              Generate 50Hz on BEVENT
-led | --led <onoff>
          Switch spare LED on panel.
          Arg can be "0", "1", "on", or "off"
          Simple example:  -led ON
              Let the LED shine
-1 | --tty1
          Select /dev/ttyO1 for baudrate, format and connection commands
-2 | --tty2
          Select /dev/ttyO2 for baudrate, format and connection commands
-l | --local <baudrate> <format>
          Connect tty to a LSI SLU.
          -1 --local: /dev/ttyO1 plugged onto LSI SLU A.
          -2 --local: /dev/ttyO2 plugged onto LSI SLU B.
          RS232 traffic from/to SLU A available on /dev/ttyOx
          D-SUB9 ports still provide TxD signals
          Simple example:  -l 2400 7e1
              connect, set tty to DEC LSI comm params
-e | --extern <baudrate> <format>
          Disconnect tty from a LSI SLU; tty and SLU on D-SUB9 ports.
          -1 --extern: /dev/ttyO1 and LSI SLU A on D-SUB9 ports.
          -2 --extern: /dev/ttyO2 and LSI SLU B "     "    ".
          Simple example:  -e 115200 8n1
              disconnect, set tty for Debian communication
-s | --status
          Get status of all signals.
Option names are case insensitive.

 

Code download

An additional important tool is "pdp11monloader". It can load code from DEC paper tape images or MACRO-11 listings, and DEPOSIT it over serial console line into the ODT monitor. After download execution can be started over console. Main application is to install and run boot loaders.


Power supply adventures

The LSI-11 needs much 5V, some 12V, and has connectors for -12V and +5V memory battery power.
All these are delivered by modern PC power supplies.

h9270 power terminals

When drawing 15 amps on +5V, there was a voltage drop of several 100mV over the original power wires and the ATX plug, reaching the limit of 4.5V on the PDP-11 TTL ICs. So the power supply was opened and a short fat copper cable was soldered directly from power supply PCB to H9270 backplane screw connectors.

The green-wired  "Power Enable" signal is connected to the LSI-11 panel's "Aux ON/OFF" switch, as in the original DEC cases.

Smallest PC power supplies are those in "ITX" form factor. Choosing the right ITX power supply was surprisingly difficult.
First I choose a chinese "DeLUX" for 30€, which promised me 5V at 20A.
As it came, it was defective: 5V breaking away even at 3A power draw. A replacement was working, but could deliver only 9A instead of 20A.
The data sticker on the case was apparently just another "chinese fairy tale".

The 3rd PS was a Fortron FSP250 for 65€ ... this finally works as designed.

Bottom line: do not try to save money on the power supply!

Fan tower

A running PDP-11 card cage needs cooling, air flow must be forced between the QBUS cards. Its not because PDP-11 cards will crash immediately on over temperature, we absolutely have to slow further aging!

The need for a fan could have been a show-stopper: How to add it while keeping the clean white case style?

lsibox fan

Solution was a separate fan tower in similar case as the LSIbox itself.

Air is not just flowing out of case openings, but is focused by bunches of little blow tubes. These tubes are very effective: it can blow off a pocket lighter two feet away! This way the fan unit can stand well separated from the LSIbox, and air is still reaching the right places.

The square base houses a high-volume 12cm fan, powered by an external 12V power supply and a variable LM338 regulator. The fan can move 180m³/h and is a bit too noisy at full power.
The case is a Spelsberg 130x130x99 mm, the air tower is a piece of pipe for house ventilation, and the blow tubes are chemical test tubes with bottom cut off.

The fan tower looks simple, but was amazingly difficult to build: what you see is the 3rd version, with lots of different plastic cases, fans and hot glue rods wasted. I should have bought a 3D printer just for this project, but dimensions are too large for cheap ones.

 

Finally ...

Fun has many faces!

 

lsibox workbench